DH-4M2

DH-4 Mail plane in "Spirit of St. Louis"

One of Robertson's DH-4s

Original DH-4M2

Project as received

The DH-4 was the only U.S. manufactured aircraft to engage in combat in WW I.

With the 400hp Liberty engine (the most powerful engine of  its time) and

a wing span of 42 1/2 feet and 30 feet long it could perform quite well at

a gross weight of 4400 pounds and cruising speed of 125 MPH at sea level.

Lightly loaded it was faster than the German fighters of the time,

right up to the closing days of the war.

It was produced in greater numbers than any other aircraft.

 When the production was terminated in March 1919, a total of  4,846 had been built.

 Due to its excellent performance and "always being there",

 it dominated the post war service until the late 1920's.

In 1920, a steel tube fuselage was created using the other parts of the DH-4B.

The steel fuselages were safer and were in service as late as 1932.

Boeing Company built 180 DH-4M-1s and later another 150, while

Fokker American's Atlantic Aircraft Corp. built 130 DH-4M-2s.

Assembly line at Atlantic Aircraft showing DH-4M2's and 5 Fokker Tri-motors in the background of the left picture.

Many DH-4s were used by the Postal Service during the 1920's,

 and many of the later ones were M models.

This unit, being built up for the Historic Aircraft Restoration Museum, is an M-2,

and will be converted to a Mail Plane as used by Robertson flying Service on the

C. A. M. 2  route between Chicago and St. Louis.

Charles Lindbergh was a mail pilot for Robertson,

and one of his log book entries refers to a metal DH-4.

That particular aircraft was actually an M-1,

but the sketchy records still available indicate that Robertson did have a

few M-2's sometime after Lindbergh left  the company.

 

DH-4M2 heading for the shop

Old fabric coming off

   

 

Liberty engine exposed

 

 

On blocks and ready

Flying surfaces ready

Starting the wings

Wing covered (almost)

Riblacing going on

Brandyn covering an aileron

Wings covered

Brandyn covering the elevators

Finish tapes going on last wing

Firewall fitted

Top sheet metal fitted

Fabrication of form block for top engine cowl

A whole lot of things

going on at this point!

Top cowl nearly finished

 

Fuselage at the factory 1922

Fuselage at the shop 2004

Fuselage ready for fabric cover

Fabric on aft portion

Cockpits installed

Single seat mail plane

Front cockpit for rides

Shawn Miller donating his magic hammer to finish the cowl bumps

Ready to set up the engine Will it fit?
It does!! Fabricating the manifolds
Exhaust pipes finished  
  Making the side panels
Panel fitted Silver is on
Final color Left side
 

Robertson logo

Instrument panel finished
 

 

Cockpits are finished  
Cross-wind landing gear New shoes!!!
Pounding louvers on the side cowl Louvers are cool
  Prepping the Wings for Silver
Attaching the wings to make new brace wires Pink Wings??? Nah....
RM RMM RRMM RRRMM RRRRMMRRR Kenny deburring the louvers
Skyler sanding an aileron Don sanding another aileron
Wings almost on Last one to put on
Wings installed and rigged Landing gear ready for color paint
   
Landing gear assembled Retractable gear DH-4 ?
Landing gear on and ready to roll Ready to run
Will it start? It actually runs!!!!!!!!!!!!!!
All together but unpainted ROOAARRR!!
Out where it belongs  
Not so loud out away from the hangars That was fun
   
Fast taxi test First flight take off
Here we go!!!!!!!!!!!!!!!!!!!!!

 

YAHOO!!!!
Sounds like a diesel truck on the highway John Murray welding the gas tank leak
Final color? First time out of the pattern
Just cruisin' Wish I had some letters up front
Sounds like a herd of Harleys back there Even a month later the Harleys are still back there
Maybe they will stop at the river Still back there....OH well

  Photo crew. 

Expert photo pilot Tim, DH-4 tester Glenn, and camera wielder Don

 

The Dec,1 2006 ice storm glued the hangar doors shut.

More pictures will be added after the ice clears a bit.

 

Page 2  &  Flight Pictures

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